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集散控制系统(Distributed Control System-DCS)集计算机技术、控制技术、通信技术、CRT技术于一体,广泛应用于生产过程控制系统。随着计算机和网络技术的飞速发展,产生了一种新型的控制系统―――现场总线控制系统(Fieldbus Control System-FCS)。但国内生产企业的情况是:大多数企业还处于模拟仪表和人工控制的阶段,采用DCS控制系统的企业仍是少数。由于DCS应用广泛、技术成熟,在现有的技术条件和市场条件下,FCS还不能完全取代DCS,而且目前现场总线设备和系统还十分昂贵。因此,除了新建企业外,国内企业在较长时间不可能全面采用现场总线技术,而必须走逐步发展、过渡的道路。   我们在上海石化股份公司环保部水质净化厂监控系统的改造项目中,对3个生产单元已有的DCS和PLC进行改造,增加通信功能,实现总调度室对各生产装置的集中监控。 2 系统改造方案     根据水质净化厂各生产单元的功能和建设阶段,分为厂外调节池、污水一段、氧化沟、四期污水处理、污泥脱水、污泥干化6个生产单元。另外,在厂部设有总调度室,但是总调度室的监控水平较为落后,改造之前基本上不能对各个生产单元进行监控。为了适应生产需要,提高生产效率,改善操作条件,加强监控手段,确保各生产装置的正常运行,急需对各生产单元和总调度室进行技术和设备的更新改造,从而能在总调度室对各装置进行监视管理,及时了解各装置的运行情况,达到指挥及时和调度准确的目的。 2.1 现场监控系统的改造   现场监控系统的改造要充分利用原有仪表和设备,主要考虑可靠性和实时性。首先对自控程度较高的3个单元进行改造(系统结构见图2―1):   四期污水处理生产单元控制设备配置了两套ALLEN-BRADELY公司PLC设备。25块开关量输入信号卡,可采集384点信号;7块开关量输出信号卡,可输出112点信号;3块模拟量输入信号卡,可采集24点信号。两套AB―PLC通过DH+(数据高速通道)实现数据共享。在原有的现场控制计算机上分别增加以太网卡,通过以太网将实时数据送到总调度室处理。  输出192点信号;1块模拟量输入信号卡,可采集8点信号。系统运行采用遥控开关操作与全模拟流程盘显示。在原有的Siemens S5-115UPLC上增加RS-232通讯模块(CP524)和1台现场操作站,用点对点方法连接,使PLC的数据通过现场操作站送到以太网上,与总调度室监控计算机通信。但RS-232传输速率只有9600bps,操作站仅对现场起到监视作用。Siemens 3VL9300-3MN00

Applied Materia19912 VETRA SYSTEMS PCB ASSY 60-0000-0004-02
4972 APPLIED MATERIALS BASIC FI ALIGNMENT & LEVELING TOOL KIT 0242-19783
15857 APPLIED MATERIALS RF MATCH ASSY ETCH-OBS 0010-00548
2873 SMC PRESSURE REGULATOR W/ NAF2000 & ISE4-T1-25 NAR2000
3527 VERTEQ FREQUENCY GENERATOR 10 AMPS ST800-C1-MC2-QTZ
4620 ORIENTAL MTR REVERSIBLE MTR W 4GN18K GEAR HEAD & MOUNTING PLATE 4RK25GN-C
12225 CARTEN ULTRA-HIGH PURITY DIAPHRAGM VALVE SPDS 250
11042 ROTRONIC HYGROFLEX HUMIDITY TEMPERATURE TRANSMITTERS HF520-WB1XX1XX
21414 APPLIED MATERIALS PIN SLOTTED RF CONTACT PRODUCER  0021-37863
21506 APPLIED MATERIALS VARIAN PLATE INSUL MOUNTING FILAMENTS  E17284830
10246 APPLIED MATERIALS FLTR HSG BRS HD SST SUMP 1 CRTG 3/4 IN 4020-01013
6344 HORIBA-STEC MFC Z500 SEC-Z522KXN
16615 APPLIED MATERIALS TOOL, PRECLEAN II HOOP ALIGNMENT 0270-20087
16751 APPLIED MATERIALS CABLE ASSY, TERMINAL INTERFACE 0150-20143
18949 LAM RESEARCH CABLE ASSY, 5M 833-800785-014
18948 LAM RESEARCH CABLE ASSY, 5M 833-800785-013
18947 LAM RESEARCH CABLE ASSY, 5M 833-800785-012
10606 LAM RESEARCH TOP GROUND RING 615-00325-010
9041 APPLIED MATERIALS 300MM ETCH 1 ULTIMA LOAD LOCK BELLOW 0040-85643
11359 TOKYO ELECTRON PCB E2B023-12/ECUM, E2B024-11/ECUD E2B023/ECU
B67 ADVANCED ENERGY MDX PINNACLE POWER SUPPLY 3152338-018A
12964 APPLIED MATERIALS GAUGE, PIRANI CAPACITANCE, 1.33 CONFLAT 3310-00073
7857 MET ONE REMOTE PARTICLE COUNTER R4903 LL .3M 
12574 APPLIED MATERIALS 200MM CASS''T HNDLR BASIC ASSY,MNL FEND,P 0010-03166
2585 LAM RESEARCH PCB 24 CH TEMP CTL MB 810-028295-161 853-049542-161
8545 AUSTIN INTEGRATED SYSTEMS PCB PNEUMATIC BD FOR AMAT P5000 BES-530-12S
19560 LAM RESEARCH BAFFLE PLATE 8'' 715-011912-083-J-1011232-AUK-15-144-1160
19562 LAM RESEARCH BAFFLE PLATE 8'' 715-011913-083-H-1011232-AUK-15-132-0835
4101 ENDRESS+HAUSER LIQUISYS-P CPM220-21AA02
13160 APPLIED MATERIALS PCB GAS PANEL INTERFACE (W/O STANDOFF) 0100-76046
13499 APPLIED MATERIALS GASLINE INSERT, CHBR FEED THRU, 300MM 0050-90653
13978 APPLIED MATERIALS PCB,300MM HDPCVD CHAMBER DIST.BD 0100-01781
14815 APPLIED MATERIALS HOOP LEFT EXTENDED 8/6 B101 0021-04248
15179 ASML DC MOTOR W/ ENCODER 2MC-H500-N 4022.436.1575
16850 LAM RESEARCH PCB LONWORKS ETHERNET ADIO RS485 810-227611-002
18798 ADVANCED ENERGY PCB, DRE CESAR3-MAIN V2.1 LY210109
8116 TOKYO ELECTRON PCB ASSY, 1181-000537-12, 118100053712 MC-31106A
14114 ASML PCB, PM CIB/CCBNC W/ 4022.192.92541.1 & 4022.192.92421 4022 268 0009
2088 SVG PCB, SHUTTLE INTERFACE, 03-80267B-01 99-80267-01
16185 APPLIED MATERIALS ASSY BELLOWS LOWER MAG COUPLED ROTATION 0040-87020
15605 APPLIED MATERIALS COVER CERAMIC PUMPING CHANNEL DXZ SAC 0200-36418
17780 EQUIPE TECHNOLOGIES CABLE, PRI AUTOMATION, ROBOT, 2M 2002-0096-001
18799 ADVANCED ENERGY PCB, DRE C4-MAIN V4.0 LY400268
18537 ADVANCED ENERGY PCB, DRE CESAR3-MAIN V3.0 LY300109
19093 APPLIED MATERIALS PCB CARD DIGI DNET DIO 391-4 0190-06279
19557 APPLIED MATERIALS WELDMENT, BELLOWS, WAFER LIFT W/O PLATE 0040-32053
16325 OERLIKON LEYBOLD TURBOVAC TURBO PUMP TMP 361
21900 ADVANTEST PCB PG CONT PRINTED CIRCUIT BOARD BIR-020567
12230 TELEDYNE THERMOCOUPLE VACUUM GAUGE TUBE, ?" VCR, 0-1000 MTORR DV-6 VCR
8881 TOKYO ELECTRON ESC ELECTROSTATIC CHUCK (N1410200103) AN141003
8755 TOKYO ELECTRON ESC ELECTROSTATIC CHUCK (N1410200105) AN141005
4661 SMC SOLENOID VALVE 0.2-0.7 Mpa  SY5340-5LOZD
9184 COMET VACUUM VARIABLE CAPACITOR CVMI-1000AC/5-BAC-L
20285 APPLIED MATERIALS ELEAL ASSY PVD PMR CHMBR AC 0090-03403
3753 DIGI 32-PORT TERMINAL SERVER ETHERLITE 32
4955 APPLIED MATERIALS FORELINE THRU THE FLOOR WELDMENT 0050-60044
18764 OEM PCB ASSY, DPD 91204 21328-2
16308 GRANVILLE-PHILLIPS 352 GAUGE CONTROLLER 352001
17504 APPLIED MATERIALS ASSEMBLY MAXFILTER-II 0090-05154
4580 THK STAINLESS STEEL SLIDER WITH GUIDE BLOCK SRS15WGMUU+270LM
21543 KLA-TENCOR BRAKE ASSY, Z-STAGE 52-0365
20602 ROHDE & SCHWARZ DIODE POWER SNSR 100KHZ - 6GHZ 10NW - 500MW 4.8M NRV-Z5
8528 PARKER PCB STEPPING MOTOR DRIVE DIGI PLAN AM5 1396.020
5171 KFMI 200MM SPTS SPUTTERING AL TARGET AL-0.5%CU (5N5)
21856 YASKAWA ELECTRIC AC SERVO MOTOR W/ GEARHEAD SGMAH-01AAF4C
4043 LAM RESEARCH OPTICAL END POINT CONTROL BOX 852-494005-002-B-3614
15272 KEYENCE DIGITAL CMOS LASER SENSOR GV-H45
5892 BECKER ROTARY VANE VACUUM PUMP VT4.40
4022 LAM RESEARCH ESC POWER SUPPLY CONTROL BOX 853-250758-001-1-221
19937 ASML PCB PHILIPS 16BIT CPU-CARD 5322 694 15426 4022 332 85782
9749 APPLIED MATERIALS PWR SUPPLY OUTPUT HARNESS DCP-208-24, 50FT 0190-00441
10406 APPLIED MATERIALS PLATE MWAVE LAMP STRAIGHT SOURCE 6061 T6 AL 0993-20950
4469 APPLIED MATERIALS FLTR GAS MINI WAFERGARD SL 4020-00076
12574 APPLIED MATERIALS 200MM CASS''T HNDLR BASIC ASSY,MNL FEND,P 0010-03166
9613 MKS ANGLE VACUUM VALVE, MANUAL OPERATED CV25-K2K2-MKVV
10210 APPLIED MATERIALS COVER INSULATOR TIN 8''  0020-23286
4478 ECI VALVED PSD/3 SYRINGE PUMP LUO970
9430 PURERON COMPACT PURELINE GAS FILTER UCF-LB-02VR.P
1235 SEMTRONICS LIMIT SWITCH SETTING EN452
15757 ECHELON I.LON 600 LONWORKS/IPSERVER IP-852 ROUTER 72604R-TP/XF-1250
9306 ROBOHAND PNEUMATIC ACTUATOR RR-26-128
11732 APPLIED MATERIALS CABLE ASSY, SECOND SERIPLEX TO PLC 0150-04470
19932 ASML PCB PHILIPS WAFER-CTRL 5322 694 15491 4022.332.86322 4022 332 86322
19936 ASML PCB PHILIPS STEP MOT CTRL 5322 694 15195 4022 332 85332
11560 ALLEN-BRADLEY 16PT CONTROLLOGIX ANALOG I/P MODULE,96240874 A01 1756-IF16/A
13456 OLYMPUS AC SERVO DRIVER, DV363100-01 OTS10B
15838 DIANIPPON SCREEN DNS CERAMIC VACUUMLESS ARM 3-39-64025
9683 LUDL MAC22 19" ENCLOSURE INTERFACE MODULE 73002005
15722 NEC PCB, STRATUS MOTHERBOARD W/PC-E71400-00 PC-E70000-03
16699 APPLIED MATERIALS CABLE ASSY DNET DROP 5M RSC-RKC 0620-02788
16377 CTI CRYOLINE PRESSURIZED STAINLESS STEEL HOSE, 350PSIG, 2FT 8043436G030
13298 PORTWELL PCB, 19-SLOT (4XPCI) PICMG BACKPLANE PBP-19P4 400
16750 APPLIED MATERIALS CABLE ASSY, 50FT WTR LEAK DETECT MNFRM I 0150-21933
16307 APPLIED MATERIALS DUAL FILAMENT HOT ION GAUGE W/ SENSOR HDP100 0190-48891
17771 LAM RESEARCH CABLE ASSY, CAMERA ANALOG/COMPOSITE EXT., 7.5M 740-734526-000
19761 APPLIED MATERIALS WLDMENT, LIQ. FINAL VALVE, 6LV-BNBW4-C 0050-10584
19849 OEM HARDWARE ASSY FOR G11-00197-01  G11-00197-01
21330 APPLIED MATERIALS PNEUMATIC BLOCK 0051-03297
21325 LAM RESEARCH GASLINE 839-076829-711
21369 LAM RESEARCH GASLINE 255-06801-000
2391 OMRON TEMPERATURE CONTROLLER E5CW-QP
7540 KOMATSU MW200N SILICON WAFER STORAGE W/ 4 SILICON MW200.N.C
17707 APPLIED MATERIALS BRG 4PT CONT 8.625OD X 8ID 0190-00958
14182 LAM RESEARCH HOLDING BRAKE WARNER ELECTRIC, ERS-42 853-011141-003
16332 APPLIED MATERIALS INFICON HTR INLINE VLV VIP040-Z 0190-33740
B13 PRO-FACE GRAPHIC PANEL GP370-LG11-24V
771 FURON PNEUMATIC VALVE, NOVELLUS P/N: 34-053380-00 NV2-144NC-HP
ls AMAT Transducer Meter, 1040-01218
Applied Materials AMAT 1270-00485
AMAT Applied Materials 0090-09145
Applied Materials  ASSY 0100-14015, SCH 0130-14015
APPLIED MATERIALS AMAT 0010-00201elay, 0680-01738
APPLIED MATERIALS 0021-52192 
0225-95381
Applied Materials 0100-76128 
322-0103// AMAT APPLIED 0090-70003 
116-0303// AMAT APPLIED 0200-09996 
341-0203// AMAT APPLIED 0040-03641
AMAT Applied Materials 0041-35519
0100-00304, Applied Materials
AMAT 1350-00250 
Applied Materials AMAT 0020-01416 
Applied Materials  Assy #0100-1401
Applied Materials AMAT 0020-10117 
Applied Materials AMAT 0040-36180 KPTXZ-36180 
Applied Materials AMAT 3870-01574, Nupro 6LV-D1V333P-AB
323-0302// AMAT APPLIED 0010-30230 
323-0302// AMAT APPLIED 0010-30065 
Applied materials 0090-05098 / 0190-27910
AMAT 0200-01155
APPLIED MATERIALS 3011-01302
AMAT Applied Materials , 0100-40013
316-0402// AMAT APPLIED 0020-35032 
Applied Materials A1412168
AMAT Applied Materials 0200-36544
AMAT Applied-Materials 0100-40031
Applied Materials AMAT 5160-48437-E SE-063106 

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